The development of new-energy commercial vehicles is not only a transition in vehicle powertrains, but also an upgrade in energy supply and operating models. Successful project deployment depends not only on the vehicles themselves, but also on stable energy supply, a robust energy replenishment system and continuous improvements in operating efficiency.
Building on China's experience in developing the new-energy heavy-duty truck market and operational experience across more than 50 countries and regions, SINOTRUK has developed an Integrated Wind-Solar-Storage-Charging-Swapping System that covers the full value chain from energy supply and energy management to vehicle energy replenishment. By coordinating power generation, energy storage, charging, battery swapping and mobile energy replenishment, the solution provides customers with stable, efficient and sustainable operational support for new-energy fleets.
The integrated intelligent microgrid and energy storage system addresses power supply constraints in new-energy transport scenarios. It establishes an intelligent, diversified and independently controllable energy operating system, delivering safe, reliable and cost-effective power assurance for SINOTRUK new-energy vehicles and heavy-duty truck charging and battery-swapping stations, and laying the energy foundation for large-scale new-energy operations.
As the core energy hub, the microgrid offers powerful multi-source energy integration capabilities. It can combine photovoltaic generation, wind power, diesel backup generation, the public grid, energy storage and other energy modules, overcoming the limitations of single-source power supply. Intelligent dispatch algorithms optimize the mix of energy sources, providing stable and continuous power for new-energy vehicle operations and high-power charging and battery-swapping equipment, while adapting to diverse new-energy operating scenarios worldwide.
Backed by a mature intelligent control system, the complete microgrid supports seamless switching between grid-connected and off-grid operation, serving both energy-efficient urban industrial-park operations and independent power supply in remote areas.
Grid-connected intelligent coordination: The system operates in parallel with the public grid, enabling bidirectional energy exchange and mutual backup between the grid and the energy storage system. Accurate peak-shaving and valley-filling dispatch optimizes the overall power-use profile, significantly reduces electricity costs and investment in grid-capacity expansion, and enables refined energy management and cost-efficiency improvements. It is well suited to routine operations at industrial parks, large stations and similar sites.
Off-grid independent operation: For mining areas, ports, remote industrial parks, overseas areas without grid access and other locations with weak power infrastructure or no utility supply, the system can operate independently and stably without the public grid. It provides autonomous power across the entire site, resolves the challenges of deploying new-energy transport equipment and operating charging and battery-swapping services in remote areas, and supports the continuous, stable operation of new-energy heavy-duty trucks and construction vehicles.
New-energy charging and battery-swapping stations worldwide commonly face insufficient grid capacity, large power-load fluctuations and unstable operation of high-power equipment. The integrated microgrid and energy storage system directly addresses these challenges by using energy storage to smooth load fluctuations and deliver stable high-power output, overcoming grid-capacity constraints and unstable power supply.
The system ensures the efficient, stable operation of high-power charging and battery-swapping equipment throughout the process. It provides continuous, highly reliable power for SINOTRUK new-energy heavy-duty truck charging and battery-swapping stations and green transportation systems. Intelligent energy infrastructure supports the global transition to low-carbon transport energy and provides a solid energy foundation for the large-scale, global deployment of the new-energy industry.
SINOTRUK provides a one-stop, full-chain microgrid service covering solution design, equipment supply, engineering construction and project delivery. Customized energy solutions are also available based on site conditions and power demand.
For different operating scenarios and fleet sizes, SINOTRUK offers fast-charging and megawatt-charging solutions.
SINOTRUK's charging portfolio includes integrated AC/DC chargers with power ratings from 7 kW to 800 kW, as well as split-type chargers from 360 kW to 4,800 kW. Products can be configured with CCS liquid-cooled fast-charging terminals or MCS megawatt charging terminals, meeting the charging needs of different vehicle models and operating scenarios.
For SINOTRUK new-energy heavy-duty trucks, charging from 15% to 100% SOC takes approximately 40-50 minutes with a fast charger and only 15 minutes with a megawatt charging system. The charging portfolio supports the requirements of multiple new-energy heavy-duty truck models.
Through the flexible configuration of charging equipment and energy systems, SINOTRUK delivers efficient and reliable charging solutions for logistics parks, port hubs, transport fleets and other operating environments.
For high-frequency operations such as port transport, mining transport and fixed-route transport, SINOTRUK offers battery-swapping solutions covering its full range of heavy-duty trucks.
Fixed battery-swapping stations for heavy-duty trucks are available in 3+1, 4+1, 5+1, 7+1 and 10+1 configurations. Fully automated battery swapping can be completed in under five minutes for rapid energy replenishment. The stations support continuous 24-hour operation and feature dust and water resistance, making them suitable for complex environments such as ports, logistics parks and mines.
Integrated DC charging clusters can also be installed at the station to meet the routine charging needs of small fleets.
Battery swapping eliminates long charging waits, significantly improving vehicle utilization and transport efficiency and creating higher operating returns for customers.
In addition to fixed battery-swapping stations, SINOTRUK offers a mobile, forklift-assisted battery-swapping solution.
Compared with a fixed station, this solution requires less construction investment and offers greater deployment flexibility. It consists of a mobile power-supply vehicle, a forklift, an intelligent control system, ground-mounted battery racks and charging equipment, supporting all-scenario battery swapping for multiple vehicle models. Drivers can complete the swap using a mobile mini-program, with one-tap unlocking and rapid battery replacement. The system supports up to 168 battery swaps per day, significantly shortening equipment downtime and increasing operating efficiency. No civil works are required, allowing flexible deployment across diverse operating environments.
For operating environments without fixed power infrastructure, SINOTRUK offers mobile energy replenishment solutions based on a range of mobile energy storage vehicles, with customized development available to suit customer requirements.
The solution is suitable for field construction, mining operations, emergency support and temporary operations. Mobile energy storage vehicles can quickly reach the site and replenish vehicle energy, ensuring uninterrupted transport operations.
Using electricity generated by the microgrid, mobile energy storage vehicles enable energy transport and dispatch. This transforms the integrated wind-solar-storage-charging-swapping system from a fixed station into a flexible, dynamically responsive mobile energy network.
The long-term value of new-energy vehicles depends not only on the product itself, but also on the capabilities that support subsequent operations. Addressing key requirements such as service responsiveness, parts supply, technical support and operating cost control, SINOTRUK has established a new-energy aftermarket service system spanning its service network, parts support, technical training and operational support, providing customers with full-lifecycle operating assurance.
SINOTRUK continues to strengthen its dedicated service capabilities for new-energy vehicles. Support covers service-station planning and guidance, professional tools and equipment configuration, intelligent diagnostic system deployment and technical training, enabling partners to quickly establish new-energy vehicle maintenance and service capabilities. In parallel, SINOTRUK has built a global service and parts support system. Through the coordinated operation of international central warehouses, regional central warehouses, national central warehouses and parts supply networks, it provides dedicated parts support for new-energy vehicles, ensuring rapid response and efficient service.
For talent development, SINOTRUK leverages its global training network to deliver a comprehensive, scenario-based new-energy training system covering theoretical instruction, hands-on practice, fault diagnostics, vehicle delivery training, driver training, new-energy sales training and project technical support. The system continuously develops local technical service teams, enhancing overseas service capabilities and market responsiveness.
For key accounts and large-scale projects, customized service programs and standardized service contracts are also available. These transform uncertain repair and maintenance expenditure into predictable, manageable operating costs, reducing operating risk and increasing returns over the vehicle's full lifecycle.
From vehicle delivery through long-term operation, SINOTRUK's integrated service, parts, training and operational support system helps customers improve operating efficiency, reduce total lifecycle operating costs and achieve sustainable growth in their new-energy business.
At IAA TRANSPORTATION 2026, SINOTRUK showcases a portfolio of battery-electric commercial vehicles, core technologies and integrated transport solutions tailored to diverse operating scenarios. From urban distribution and long-haul transport to construction and logistics, the exhibit demonstrates how SINOTRUK is responding to the evolving demands of commercial mobility.
Different routes. Different demands. Different operating conditions. One focus: creating a better experience for the people behind the wheel—and for everyone who relies on transport every day.